What are the characteristics of a tubular electric furnace?

Tube furnaces are all newly developed, high-performance, energy-efficient electric furnaces employing advanced technology. They come in various configurations, including single-tube, double-tube, horizontal, openable, vertical, single-zone, dual-zone, and triple-zone models. These furnaces are primarily used in colleges and universities, research institutes, and industrial and mining enterprises for laboratory experiments and small-batch production. They feature safety and reliability, simple operation, high temperature-control accuracy, excellent heat insulation, a wide temperature range, superior furnace-chamber temperature uniformity, multiple heating zones, and optional atmospheres or vacuum furnace configurations. Customers can choose either a single-setpoint controller or a 30-segment programmable controller. The energy-saving ceramic-fiber insulation and double-wall construction reduce the external surface temperature to ambient levels. With long uniform-heating zones, easy operation, reliable sealing, and overall high performance metrics, these furnaces are at the leading domestic level. The furnace tubes can be configured with materials such as heat-resistant steel, quartz glass, or ceramic tubing. Tube furnaces operate on a batch-cycle basis and are used in laboratories, industrial and mining enterprises, and research institutions for elemental analysis, as well as for quenching, annealing, tempering of small steel parts, and heating of new materials such as electronic ceramics. The complete equipment package includes temperature controllers, thermocouples, compensation leads, and other accessories. Temperature control is available in two modes: relay control and thyristor control. Given that these are intermittent-operation furnaces, most are equipped with a 40-segment PID programmable controller, which enables precise control over the firing process. Key features of tube furnaces: 1. Control accuracy: ±1°C; furnace temperature uniformity: ±1°C (depending on the size of the heating chamber). 2. Furnace tubes are made of quartz glass. 3. Stainless-steel metal flange seals with double O-rings. 4. The furnace body is finished with a high-quality, corrosion- and acid/alkali-resistant powder coating; the furnace wall is air-cooled to keep the outer surface temperature close to room temperature, effectively isolating the furnace body from the heating chamber. 5. Dual-loop protection system covering over-temperature, over-pressure, over-current, thermocouple failure, and power outages. 6. Imported refractory materials ensure excellent thermal insulation and high temperature resistance. 7. Vacuum gauge reading ranges from 0 to -0.1 MPa. 8. The furnace can be purged with various gases, including oxygen, nitrogen, argon, and hydrogen. 9. Available temperature ranges: 800°C, 1000°C, and 1200°C. 10. Utilizes reliable integrated circuitry for stable operation, strong anti-interference capability, and low external casing temperature—no higher than 50°C even at maximum operating temperatures—significantly improving the working environment. Microcomputer-based program control allows users to set up two sets of 16-step heating/cooling curves, enabling fully automatic heating and cooling. During operation, temperature-control parameters and programs can be adjusted, offering flexibility, convenience, and ease of use. Temperature-control accuracy: ±1°C; constant-temperature accuracy: ±1°C. Rapid heating rates of up to ≤5°C per minute are achievable. All furnace-chamber linings are made from imported Morgan fiber, providing high service temperatures, low heat storage, and excellent thermal insulation (energy-saving performance exceeds 80% compared with traditional electric furnaces). The rational design featuring an inner and outer double-layer furnace structure with air cooling significantly shortens test cycles. This product is an essential piece of equipment for testing and experimentation in fields such as refractories, electronics, ceramics, metallurgy, machinery, building materials, specialty materials, and new-material development. Tube furnace: http://www.ctjzh.com/

2024-04-03

Tube furnace All are new-generation, high-performance, energy-efficient electric furnaces developed using advanced technologies, available in a variety of configurations, including single-tube, double-tube, horizontal, open-type, vertical, single-zone, dual-zone, and triple-zone models. They are primarily used for laboratory experiments and small-batch production in colleges and universities, research institutes, and industrial and mining enterprises. These furnaces feature safety and reliability, simple operation, high temperature-control accuracy, excellent heat retention, a wide temperature range, superior furnace-chamber temperature uniformity, multiple heating zones, and optional atmospheres and vacuum-capable designs.
 
Optional configurations include a single setpoint controller or a 30-segment programmable controller. The energy-efficient ceramic fiber insulation and double-wall construction reduce the outer surface temperature to ambient levels. The furnace features a long uniform-temperature zone, simple operation, reliable sealing, and superior overall performance, placing it at the leading domestic level. The furnace tube can be configured with materials such as heat-resistant steel, quartz glass, or ceramic tubing.

  Tube furnaces are all batch-operated. They are used in laboratories, industrial and mining enterprises, and research institutions for elemental analysis as well as for the quenching, annealing, and tempering of small steel parts and for heating new materials such as electronic ceramics.
  The complete equipment package includes temperature controllers, thermocouples, compensation leads, and other components. Temperature control can be implemented via relay-based control or thyristor-based control; given that this is an intermittent-operation furnace, a 40-segment PID programmable controller is typically used to ensure precise control of the product firing process.

Characteristics of Tube-Type Electric Furnaces
1. Control accuracy: ±1°C; furnace temperature uniformity: ±1°C (depending on the size of the heating chamber).
2. The furnace tube is made of quartz glass.
3. Stainless steel metal flange seal (double rubber gasket)
4. The furnace body is coated with a high-quality, corrosion- and acid/alkali-resistant powder finish; the furnace body is thermally isolated from the combustion chamber by air cooling, keeping the furnace wall temperature close to ambient.
5. Dual-circuit protection (overtemperature, overpressure, overcurrent, phase failure, power outage, etc.)
6. Imported refractory materials with excellent thermal insulation and high temperature resistance.
7. Vacuum gauge: vacuum level from 0 to -0.1 MPa
8. The electric furnace can be purged with various gases (oxygen, nitrogen, argon, hydrogen, etc.).
9. Temperature classes: 800°C, 1000°C, and 1200°C—three options.
10. Utilizes reliable integrated circuits, ensuring a favorable operating environment with strong anti-interference capabilities; at the maximum operating temperature, the furnace shell temperature does not exceed 50°C, significantly enhancing the working conditions. Microcomputer program control allows for programming of two sets of 16-segment heating/cooling curves, enabling fully automatic heating and cooling. During operation, temperature-control parameters and programs can be modified, offering flexible, convenient, and simple operation. Temperature-control accuracy: ±1°C; constant-temperature accuracy: ±1°C. The heating rate is rapid, with a maximum heating rate of ≤5°C/min. All furnace chamber materials are made from imported Morgan fiber, providing high service temperatures, low heat storage, and excellent thermal insulation (energy-saving performance exceeds 80% compared with conventional electric furnaces). The design is rational, featuring a double-layer inner-and-outer furnace structure with air-cooling for heat dissipation, which substantially shortens the test cycle.
This product is an essential instrument for testing and evaluation in fields such as refractories, electronics, ceramics, metallurgy, machinery, building materials, specialty materials, and new-material development.

Tube furnace http://www.ctjzh.com/