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High-Temperature, High-Velocity Steam Environment Material Simulation Corrosion Testing Apparatus

The high-temperature water–oxygen corrosion testing equipment series is primarily used in the following fields: functional ceramics, structural ceramics and ceramic matrix composites, ultra-high-temperature alloy materials, and high-temperature thermal barrier coatings.

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  • Product Description
  • Product Introduction:

    Using laboratory testing methods , This equipment accurately simulates the high-temperature, high water-vapor partial-pressure, and high water-vapor-velocity conditions encountered in turbomachinery operation, conducting cyclic tests on materials to evaluate their thermal corrosion and steam oxidation corrosion, thereby providing a reliable assessment of their thermochemical stability. The system comprises an air-inlet control system, a liquid-inlet control system, a uniform vaporization unit, heated piping, and a heating reactor, among other components. It is primarily suited for applications in high-temperature thermal-barrier coatings, composite materials, alloys, and related fields.

    Equipment features:

    ▶ Precise control of liquid inflow

    ▶ Uniform vaporization of liquid water and gas mixing

    ▶ Multiple flow ranges available for the carrier gas: 300ml/1000ml/3000ml (Static)

    ▶ Steam impact velocity: maximum 160m/s ( High-speed version Calculated value)

    Maximum temperature options: 1200℃/1600℃

    Multiple process sets can be preconfigured, with each set 50 Program segment Control

     

    Application areas:

    ◆ High-temperature thermal barrier coatings: Simulate high-temperature, high-water-vapor partial-pressure environments and water-vapor fluxes to investigate the degradation mechanisms of active ingredients and to evaluate the thermochemical stability of environmental-barrier coating materials.

    ◆ High-temperature alloys: Nickel-based high-temperature alloy NiAl — Water vapor can stabilize the metastable alumina layer through surface hydroxylation, thereby promoting the formation of a stable alumina protective layer and enhancing oxidation resistance.

    ◆ Nuclear fuel additives: Yes Silicon carbide and Zirconium Nitride Can be used as uranium nitride. (UN) Additives for enhancing the oxidation resistance of fuels and their composite fuels—investigation of the degradation mechanisms of nuclear materials in high-temperature steam environments, as well as the anti-steam-corrosion performance of these additives.

     

    Product Specifications:

    Device Name

    High-Temperature Static Water-Oxygen Corrosion System

    High-Temperature, High-Speed Water-Oxygen Corrosion System

    Model

    HTWOS-01G

    HTSWT-02G

    Maximum temperature (optional)

    1200℃/1600℃/1800℃

    1600℃

    Reaction chamber

    Φ50/70

    Φ50/Φ70mm (optional)

    Effective dimensions of the reaction chamber

    120mm

    100mm

    Sample size

    ——

    30*20*4 mm

    Angle

    ——

    30°/ 35°/ 40°/ 45°

    Material of the heating reactor

    Quartz /Corundum

    Corundum

    Thermal reactor heating element

    Silicon-molybdenum rod

    Control Method

    All-in-one color touchscreen device Multi-module PLC control

    Temperature Control accuracy

    ±1℃

    Water vapor Content control accuracy

    ±1 %

    Water vapor content

    5%–100% (moist gas at any ratio)

    Water evaporator temperature

    ≤150℃

    Pipeline Trace Heating Temperature

    ≤120℃

    Maximum steam flow

    ——

    30L/min

    Steam flow rate

    ——

    160m/s

    Carrier Gas Control (Optional)

    Float flowmeter /Mass flow meter

    Mass flow meter

    Carrier gas range (optional)

    300ml/1000ml/3000ml

    5L/min

    Equipment dimensions

    620 times 1685 times 945 mm

    640 times 935 times 1300 mm

    Rated voltage

    220V

    220V

    Rated power

    4.8KW

    5.5KW

    Note: Please consult the Sales Manager for a detailed configuration plan; these parameters are for reference only.

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