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1200℃ Vacuum/Atmosphere Vertical Quenching Furnace

The vertical automatic material-discharge annealing furnace is an automated system specifically designed for high-temperature annealing and quenching heat-treatment processes. It heats materials above the phase-transformation temperature and then rapidly cools them, equipped with an electrically controlled material-discharge mechanism that can automatically drop samples at preset intervals or under other programmed conditions. This equipment supports water quenching and oil quenching processes, making it ideal for studying material phase transformations and microstructural properties to achieve higher hardness and wear resistance. It is widely used in metallurgy, automotive manufacturing, mold making, hardware production, light industry, and mechanical engineering.

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  • Product Description
  • I. Product Features

    1 Stainless steel material Quick-connect flange assembly.

    2 Electrically Controlled Demolding Device ( Program Automatic / Manual)

    3 can Vacuum or in an atmospheric environment.

    II. Structural Practicality:

    1 The furnace chamber is constructed from high-quality polycrystalline mullite fiber produced via vacuum adsorption, ensuring energy efficiency. 50% , with uniform temperature distribution; the electric heating elements adopt High-resistance electric heating alloy wire

    2 The sealing flange employs a double-ring sealing technology, effectively enhancing the gas tightness at both ends of the furnace tube. The gas supply line features fine-adjustable inlet and outlet flow control.

    3 , advanced air insulation technology, combined with thermal sensing technology, ensures that when the furnace surface temperature rises to 50℃ At that time, the cooling fan will automatically start to rapidly reduce the furnace surface temperature.

    4 1. An electrically controlled sample-dispensing device that, upon programmatic settings such as timing, can automatically release the test specimen.

    5 • Equipped with a stainless steel sink featuring splash guards and a drain valve.

    III. Safety of Use:

    1 • Over-temperature protection: When the temperature exceeds the set limit, the power is automatically cut off and an alarm is triggered.

    2 • Leakage protection: the unit automatically shuts off in the event of a leakage current. These features ensure safe operation.

    IV. Intelligent Control:

    1 , The electric furnace temperature control system employs artificial intelligence-based regulation technology and features PID It features adjustment, fuzzy control, and self-tuning capabilities, and allows for the programming of various heating and cooling profiles.

    2 1. Programmable temperature control system 50 Programmed temperature control / Optional touchscreen Programmable Logic Controller Program Control (Optional)

    3 , the electric furnace is equipped with 485 The conversion interface enables mutual connection with a computer, allowing for connectivity with a single unit or up to 200 Remote control, real-time tracking, historical data recording, and output reporting functions for the Taiwan Power Company’s electric furnaces. ( Optional)

    V. Peripheral Expandability:

    1 1. Vacuum control system. Various vacuum control systems enable experiments to be conducted on samples under low, medium, and high vacuum conditions.

    2 1. Gas flow control system. The inlet gas flow is regulated using a float-type or mass flow controller to meet the experimental requirements under various reaction or protective atmospheres.

    VI. Design Independence
    This equipment is an independently developed product, featuring multiple proprietary design solutions and technical drawings. It boasts an aesthetically pleasing appearance, a well-structured design, and convenient operation.

    Product Specifications:

    1200°C Vacuum/Atmosphere Vertical Quenching Furnace
    Product Name Vacuum/Atmosphere Vertical Quenching Furnace
    Original product model TSK-G10123K-2LZ
    Rated power 3.2 (kW)
    Rated voltage 220 (V)
    Maximum temperature 1200℃
    Maximum operating temperature of the furnace tube ≦1100(℃)
    Temperature zone Dual-temperature zone
    Channel Single channel
    Temperature Fluctuation in the Constant-Temperature Zone ±1.5℃
    Heating zone length 420 (MM)
    Constant-temperature zone 280 (MM)
    Heating element High-resistance electric heating alloy wire
    Furnace temperature control accuracy ±1℃
    Thermocouple K-type
    Number of thermocouples 2 sticks
    Temperature control Domestically produced programmable temperature control system with 50 editable temperature profiles.
    Sample Loading Method Lifting
    Furnace tube dimensions Φ100/90 (mm)
    Water collection tank Over 40L
    Vacuum-sealed flange and quenching vessel 1. An electric sample-hanging device is installed on the top water-cooling flange; by pressing the control button of the hanging device, the sample can be released into the quenching water tank, where it falls together with the suspension wire.
    2. The lower flange is connected to a manual slide valve; prior to sample release, the protective atmosphere must be purged to atmospheric pressure, and the manual slide valve at the bottom of the furnace tube must be opened.
    3. Equipped with a stainless steel quenching water tank at the lower end.

    Case Image Display:

     

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