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Ultra-fast Joule Heating Furnace UHS-3000, temperatures up to 3000°C

The Joule-heating rapid sintering furnace is a versatile, next-generation, high-speed ultra-high-temperature sintering device. It is widely used in fields such as ceramic materials, solid electrolytes, oxide fuel cell materials, metal nanocatalysts, and graphene.

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  • Product Description
  • Joule Heating Furnace UHS-3000 is a versatile, next-generation rapid ultra-high-temperature sintering device. By employing Joule heating of electrically conductive carbon materials to generate a high-temperature field, it achieves ultra-fast heating and cooling rates as well as extremely high sintering temperatures, enabling the rapid synthesis and sintering of materials within just a few minutes. This approach effectively suppresses the high-temperature volatilization of low-melting-point constituents, minimizes side reactions and interdiffusion, inhibits grain growth, and facilitates the fabrication of materials with complex geometries. It finds broad applications in ceramic materials, solid-state electrolytes, oxide fuel cell materials, metal nanocatalysts, graphene, and other fields.

    Superior Performance:

    ◆ Advanced carbon heater: supports up to 3,000°C

    ◆Ultra-fast heating rate: 10–500°C/s

    ◆ Millisecond-level pulsed heating

    ◆Custom program temperature control

    Application areas:

    ♦ Ceramic synthesis: At a high temperature of 3000°C, dense ceramic compacts can be rapidly sintered within approximately 10 seconds, making this process suitable for various ceramic synthesis applications, as it minimizes volatilization and enhances densification.

    ♦ Solid electrolyte: The material is heated to 1773 K within 6 seconds, held at this temperature for 10 seconds, and then rapidly cooled over another 6 seconds, enabling ultrafast sintering and the synthesis of novel garnet-type solid-state electrolytes (SSEs). This process minimizes lithium loss, achieves a relative density of approximately 92%, and ensures high material purity and outstanding electrochemical performance.

    ♦ Alloy Catalysis : Rapid heating to 1074 K within 2 seconds via Joule heating induces the formation of a PtCoCu alloy on a carbon nanotube (CNT) matrix, yielding a highly efficient ternary Pt–Co–Cu catalyst for the electrocatalytic oxidation of ethanol (EOR).

    Model specifications:

    Product ModelUHS-3000UHS-3000PlusUHS-2400G
    Rated temperature3000°C3000°C2400℃
    Rapid heating rate10–500°C/s10–500°C/s10–500°C/s
    Heating element materialGraphite sheets, graphite boats, etc.Graphite sheets, graphite boats, graphite tubes, etc.Carbon Felt Heating
    Heating element dimensions≤100×(5-20)×(0.5-2)mm≤100×(5-20)×(0.5-2)mm150×150mm
    Control MethodLCD touch screen automatic/manual controlAutomatic control via LCD touch screenInstrument automatic program temperature control/manual control
    Temperature measurement methodInfrared thermometerInfrared thermometerTungsten-Rhenium Thermocouple
    Temperature measurement frequency20ms20ms--
    Pulse mode--Continuous Pulse--
    Minimum pulse width can be set.--20ms--
    Measurement accuracy±2°C (depending on the infrared thermometer configuration)±2°C (depending on the infrared thermometer configuration)±2°C (depending on the infrared thermometer configuration)
    Working Hours<2000℃, 5–15 minutes; 
    2000–3000°C, 1–5 minutes
    <2000℃, 2 hours; 
    2000–2500°C, 1 hour; 
    2500–3000°C, 5–10 minutes
    Insulation time ≤ 30 min
    Applicable SamplesSheet-like, block-like, and powderedSheet-like, block-like, and powderedSheet-like, block-like, and powdered
    Output voltage0-40V0-50V0-45V
    Output current0-250A0-380A0-1000A
    Voltage Power380V (three-phase), 10 kW380V (three-phase), 20 kW380 V (three-phase), 45 kW
    Cooling methodAir coolingRecirculating Water CoolingRecirculating Water Cooling
    Vacuum Chamber Material304 stainless steel, radiation-shielding window304 Stainless Steel Water-Cooled Chamber304 Stainless Steel Water-Cooled Chamber
    Degree of vacuumA 4L single-stage pump can achieve -0.1 MPa.The 4L two-stage pump can achieve 10 Pa.The 6L two-stage pump can achieve -0.1 MPa.
    Gas ControlOne path for intake, one for exhaust, and one for vacuum.One path for intake, one for exhaust, and one for vacuum.One path for intake, one for exhaust, and one for vacuum.

     

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